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Marulan Heavy Vehicle Safety Station

Southbound & Northbound Sites

Project Details

Location:
Hume Highway, Marulan, NSW

Completion Date:
December 2026

Size of Project:
450m2

Applicator:
Sydney Epoxy Flooring 

A&I Coatings System Used:
Endurafloor SR + Vitrethane 633

The Marulan HVSS on the Hume Highway is a key facility for inspecting heavy vehicles in NSW. The project involved refurbishing the existing coatings and line markings to enhance safety, appearance, and compliance, while delivering a P4–P5 slip-resistant surface suitable for both foot and vehicle traffic.

System Featured:

  • Primary A&I System: Endurafloor SR
  • Topcoat: Vitrethane 633
    (100% UV-stable two-pack polyurethane, satin finish)

Scope of works:

  • Refurbishment of existing coatings and line markings
  • 2mm finished Endurafloor SR surface for heavy traffic
  • Slip-resistant upgrade to P4–P5 standard
  • Application of UV- and chemical-resistant topcoat

Features and Benefits:

  • Durable, long-lasting coating for heavy trucks and semi-trailers
  • Excellent chemical and UV resistance
  • Slip-resistant finish for both pedestrians and vehicles
  • Improved aesthetics and compliance with OHS standards

Uses:

  • Heavy vehicle inspection facilities
  • Warehouses and industrial floors
  • Truck depots and loading zones
  • Any high-traffic, slip-risk areas requiring durable coatings

Outcome:

  • Long-term protection for the substrate
  • Enhanced slip resistance and OHS compliance
  • High-quality finish completed on time
  • Improved appearance and functionality of the HVSS

Implementation Highlights

The Pakenham Station redevelopment exemplifies the successful integration of advanced digital fabrication techniques in public infrastructure projects. A&I
Coatings, working alongside ShapeShift, delivered an ultra-high-performance coating for the ShapeShell™ RT panels, contributing to a sustainable,
efficient, and architecturally distinctive station that serves as a model for future infrastructure projects.

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